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src="http://www.shubhyatraindia.com/static/js/jquery.jqzoom-core.js"></script> <script type="text/javascript"> $(document).ready(function() { $('.jqzoom').jqzoom({ zoomType: 'standard', lens:true, preloadImages: false, alwaysOn:false, zoomWidth: 320, zoomHeight: 250 }); }); </script> <div class="product_detail" id="pd1"> <h6 style="text-align: center;"><strong>? <span style="font-size: 24px;color: #333">環亞告訴您輪胎制品企業的VOCs廢氣治理設備</span></strong> <p class="smal-hide"><span>發布時間：2019-03-16 13:17</span> <span>點擊：<script src="/plus/count.php?view=yes&aid=257&mid=1" type='text/javascript' language="javascript"></script></span></p> </h6> <div class="wznr"><p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> 輪胎是在各種車輛或機械上裝配的接地翻滾的圓環形彈性橡膠制品，是轎車的重要組成部分。輪胎通常由外胎、內胎、墊帶3 部分組成；外胎是由胎體、緩沖層（或稱帶束層）、胎面、胎側和胎圈組成。</p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> 輪胎企業的首要大氣污染為粉塵性污染和化學性廢氣污染，化學性廢氣污染首要為揮發性有機污染物。通過走訪天津幾家聞名的輪胎制作企業，輪胎企業的首要大氣污染工藝段包括煉膠、胎圈制作、簾子布壓延、帶束層、胎側、胎面揉捏成型、輪胎硫化等過程。<br /> <img alt="" src="/uploads/allimg/190316/1-1Z316131239396.jpg" style="width: 500px; height: 500px;" /></p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> 跟著2017 年國家環境保護部的《“十三五”揮發性有機物污染防治作業方案》及2018 年天津市環境保護局《“十三五”揮發性有機物污染防治作業施行方案》的發布，要求以改進環境空氣質量為核心，以要點區域為首要著力點，以要點行業和要點污染物為首要操控對象，推進VOCs和NOx協同減排，強化新增污染物排放操控，施行固定污染源排污答應，建立VOCs污染防治長效機制，促進環境空氣質量繼續改進和工業綠色發展。</p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> <strong>1 輪胎出產工藝流程</strong></p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> 根據對天津不同輪胎出產企業的走訪調查，輪胎的出產工藝一般以生膠開始煉膠，選用一段法或者兩段法工藝煉制熟膠。熟膠用于簾子布、胎側、胎面、胎體、帶束層等各部分的擠出、壓延出型，再通過成型機將各部分組合形成輪胎的形狀，然后通過硫化機硫化后出制品，終究經查驗后包裝入庫。</p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> 以某企業為例，通過對輪胎出產企業工藝流程的梳理，可知輪胎企業的首要有機廢氣發生的節點見下圖。<br /> <img alt="" src="/uploads/allimg/190316/1-1Z316131159447.jpg" style="width: 508px; height: 263px;" /></p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255); text-align: center;"> </p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> <strong>2 有機廢氣辦理辦法介紹</strong></p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> 現有一般輪胎制作企業對密煉、擠出、壓延、硫化等工位段均選用軟簾布規劃，將設備進行關閉，使發生的廢氣通過會集搜集后通過“除塵預處理+UV光解催化+生物噴淋”或“除塵預處理+低溫等離子+UV光解凈化+ACF吸附”辦法進行凈化處置，再通過排氣筒排放。</p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> 第*套廢氣設備工藝簡述如下:</p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> ①除塵預處理：為保證UV紫外燈管的使用壽命和效果，UV設備前段設有預處理段，首要效果是過濾進氣中的油煙和粉塵。預處理段選用高效過濾棉，選用抽拉式結構，便于替換。</p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> ②UV光催化體系：UV光催化工藝是光氧化和催化氧化的結合，通過光催化反應器完成。</p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> ③生物洗刷體系：生物洗刷廢氣使用液體吸收和生物處理的組合效果進行降解有機廢氣。</p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> 該套廢氣處理設備首要處理密煉過程中發生的粉塵、密煉有機廢氣，該類廢氣中粉塵首要通過布袋除塵器進行預處理，有機廢氣中非甲烷總烴、VOCs先通過UV光解將大分子有機物降解為小分子有機物，再進入生物噴淋體系處理，通過微生物將小分子有機物進一步出力為無害的二氧化碳和水，并轉化為微生物的食物。</p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> 第二套廢氣設備為模塊化設備，工藝簡述如下:</p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> ①預處理模塊：煙氣首要進入預處理模塊，預處理模塊選用高效油氣分離設備，將煙氣中焦油與氣體進行分離。</p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> ②等離子凈化：通過預處理模塊處理后，煙氣進入設備的核心處理區域—等離子凈化區，在等離子凈化區，大部分異味分子被等離子轟擊、氧化后變成無毒、無色、無味的氣體。</p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> ③光化學模塊：本項目光化學模塊是光氧化和催化氧化的結合，通過光催化反應器完成。</p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> ④ACF凈化：ACF（碳纖維）以含碳纖維為質料制成，含碳纖維通過高溫活化，使其外表發生納米級的孔徑，增加比外表積，然后改動其物化性能?；钚蕴祭w維上布滿微孔，對有機氣體吸附才能比顆?；钚蕴吭诳諝庵懈邘妆吨翈资?；特別是對低濃度的廢氣吸附才能表現優異。</p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> 該套廢氣處理設備首要處理壓延、擠出、硫化過程中發生的有機廢氣，該類有機廢氣的特點是污染物濃度低，風量大，選用低溫等離子凈化器先處理一部分廢氣，再進入UV 光解體系，再處理一部分廢氣，*后上一套碳纖維設備作為穩妥，滿意終究的廢氣處置要求。</p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> <strong>3 有機廢氣辦理辦法監測剖析</strong></p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> 通過對部分輪胎企業選用上述兩種廢氣處理設備對出產過程中發生的有機廢氣進行處理，通過現狀監測，可知兩種廢氣處理設備均有良好的處置功率，可滿意《工業企業揮發性有機物排放操控規范》（DB12/524-2014）表2·輪胎企業排放限值要求，也可滿意《橡膠制品工業污染物排放規范》（GB27632-2011）中表5·大氣排放限值要求。<br /> <img alt="" src="/uploads/allimg/190316/1-1Z31613125LS.jpg" style="width: 498px; height: 505px;" /></p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255); text-align: center;"> </p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> 由上表能夠看出，在相似橡膠出產企業中，選用上述有機廢氣處理設備對有機廢氣進行處理，非甲烷總烴凈化功率為70.2～91.7%之間；VOCs 凈化功率為70.7～70.7%之間。</p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> <strong>4 輪胎制作企業有機廢氣辦理辦理</strong></p> <p style="word-wrap: break-word; margin: 5px 0px; font-family: 宋體; font-size: 14px; color: rgb(40, 40, 40); text-indent: 2em; background-color: rgb(240, 248, 255);"> 通過對幾家輪胎企業的監測數據可知，輪胎有機廢氣污染強度不大，但是污染排放量大，每家企業均涉及十幾~二十幾根排氣筒排放有機廢氣，因此加強有機廢氣辦理和辦理不容忽視。根據《工業企業揮發性有機物排放操控規范》（DB12/524-2014）中規定：若單套有機廢氣處理設備排放風量大于等于60000m3/h，應裝置在線監測體系，并與環保部門聯網，有利于直觀監測廢氣排放狀況。別的根據《排污單位自行監測技能指南總則》（HJ819-2017）中規定：要點行業應加大日常監測頻次，對于輪胎類企業廢氣排氣筒監測頻次應為每年兩次，冬季和夏季各一次。根據《固定污染源排污答應分類辦理名錄（2017 年版）》中規定：橡膠制作業應在2020年底前完成排污答應證請求，要求企業持證、按證排污。</p> </div> <p id="cztz">版權聲明：本網注明來源為“環亞環?！钡奈淖?、圖片內容，版權均屬本站所有，如若轉載，請注明本文出處：http://www.shubhyatraindia.com 。同時本網轉載內容僅為傳播資訊，不代表本網觀點。如涉及作品內容、版權和其它問題，請與本網站聯系，我們將在及時刪除內容。</p> <p><br></p> <span class="czt"> <li id="tjyd"> 推薦閱讀：<a class="czt" href="/style/hyxw/2020/0629/1843.html">雖然工業污染治理成效顯著但是廢氣治理仍任重道遠</a> </li> </span> 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